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Production Process

Needlepunched nonwovens are formed by a process in which staple fibers are combed (carded) into a web. The fibers in the web are then mechanically bonded together by needles punching through the web, to form the final product. The fiber blanket, in its original form, can be manufactured to width and thickness required by customer specification. Acoustical and thermal performance, tensile strength, dimensional stability and other characteristics required by the end product is controlled during the manufacturing process. Calendering and other finishing treatments are provided to enhance performance characteristics.

Arbanassi PLC uses synthetic and natural staple fibers such as Polyester, Polypropylene, Viscose, Polyamide, Wool as well as various latexes (aqueous solvents of organic polymer binders), wool yarn, knitted cuttings, dyes, etc. Fabric treatments available are coloring, hydrophilic, hydrophobic, antistatic, antibacterial, thermofixing, impregnation.

The available machinery and equipment is: carding machines from Italy (Octir), France (Thibeau, Asselin), Poland (Befama); drying installations from Germany (Brückner, Texima, Menscher) and needle punching production lines (Fehrer, Austria; Thibeau, France; Dilo, Germany).

 

The Technological department is striving constantly to improve our production process and products by seeking new fibers and treatments thus bringing a higher degree of innovation into our fabrics.

 

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